PROZAP

  • Design
  • Project Execution
  • Engineering Services
Polish (Poland)English (United Kingdom)
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PROZAP - people with passion

CONSTRUCTIVE CONTRASTS:                                      -40 years of experience and juvenile enthusiasm                                                -Individuals in a well-formed team            -Bold concepts and care for detail

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AdBlue production unit

Investor: ZA "Puławy" S.A. Scope of work: Civil Design, Detail Engineering, Environmental Impact Report, submission for the evaluation of environmental impact and approvals,  Product logistics

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CLEANING UNITS for exit air from prilling towers and granulators

CLEANING UNIT – State‐of‐the‐Art Solution for Dust and Ammonia Removal. Emmission control for urea, ammonium nitrate, ammonium phosphate granulation systems as well as Heat/Power plants flue gas.

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Urea and Ammonium Nitrate solution Terminal

Capacity - 1 mln tonnes per year. Storage capacity - 27 000 tonnes.Civil Engineering Design, Detail Engineering, author's supervision, other engineering services

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Reconstruction of ball room in the Czartoryski family Palace

Investor: IUNG Institute of Soil Science and Plant Cultivation, Puławy. Ballroom - auditorium for approx. 200 persons. General Contractor: PROZAP Engineering Ltd. Cooperation with KPRB "Puławy" S.A.

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Commercial Center Taganka in Moscow

Usable area – 4 200 m2.  Cubic volume – 18 350 m3.  Cooperation- PBP "Puławy" S.A. Scope of work: Detail Engineering.

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Biodiesel Plant

Investor: Wratislavia BIO Wrocław.  Scope of work: Detail Engineering, Civil EngineeringDesign with a building permit

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Nitro‐chalk Storage in Fertiliser Complex

Investor: Zakłady Azotowe ANWIL S.A.  Capacity - 25 000 tonnes.  Scope of work: General concept and spatial layout, Civil Engineering Design, Detail Engineering

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Melamine Plant III of capacity 30 000 mtpy

Investor: ZA Puławy. Scope of work: Civil Engineering Design, Environment impact report, Detail Engineering in all disciplines, participation in bidding action and negotiations related to procurement of machinery and equipment, start-ups and approvals,  registration file and as-build documentation, process manuals

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CLEANING UNITS for exit air from prilling towers and granulators

oczyszczanie_powietrzaEmmission control for urea,
ammonium nitrate, ammonium
phosphate plants and other
pollution emmitting systems.



CLEANING UNIT – State-of-the-Art Solution for Dust and Ammonia Removal
PROZAP Engineering has years of experience and massive know-how in designing and
implementation of dust and ammonia removal systems for prilling towers and granulators.
Natural environment protection and energy saving – address all of the issues with one solution – the CLEANING UNIT by PROZAP
  • BECO VORTEX SCRUBBER (single or double-stage) with MIST MASTER ® or V-MISTER ® demisters
  • Only 800 Pa pressure drop – lowest in the industry
  • Approximately 3 times lower energy consumption (compared to sieve trays scrubbers)
  • Significantly reduced operation costs
  • High removal efficiency: over 90% of dusts and over 90% of ammonia
  • Product retrieval for commercial purposes or recycling to system
  • Possible application for SO2, SO3 and H2SO4 as vapour and mist removal from sulphuric acid plant and power station off-gases
  • Future-proof - compliance of the plant with restrictive environmental regulations today and beyond
  • No limitations as to the capacity of the plant and the amount of off-gases to be treated
  • Fits well both new and old plants

Clients

Taiwan Fertilizer Company, Miaoli, Taiwan
Ruwais Fertilizer, Abu Dhabi, Zjednoczone Emiraty Arabskie
Chemie-Linz, Linz, Austria
Terra International, Sioux City, Lowa
Borden Chemical, Geismar, Louisiana
SOIDC, Beiji, Irak
Enichem, Ferrara, Włochy
Southern Fertilizer and Chemical, Jebel Ali, Zjednoczone Emiraty Arabskie
Gulf Company - w budowie
Zakłady Azotowe "Puławy" SA



Sample Reference
Task Title
Job Description
Year Client Location
Urea prill tower exit air CLEANING UNIT Cooperation – BECO (USA).
Capacity - 2 000 t/d of granulated product.
Basic Design,
Detail Engineering
1993 ZA "Puławy" SA
Poland

Other references...